科迈化工自2002年发展至今,已成为全球深具影响力的橡胶助剂大型制造商,拥有科迈天津和科迈内蒙两大生产基地及全球营销网络,先后荣获“中国橡胶工业百强企业”、“中国橡胶工业创新发展奖”、“中国橡胶工业优势品牌”、“全国守合同重信用单位”、“天津市出口五十强企业”、“安全生产标准化二级达标企业”等多项资质和荣誉。科迈化工与米其林、固特异、普利司通、德国大陆等全球75强轮胎企业建立了长期稳定的合作关系,共同携手助推橡胶工业绿色发展。
科迈化工自2008年开始先后在海外建立科迈美国、科迈南美全资销售子公司,以国际化营销网络为全球顾客提供优质产品和服务。2014年外贸出口额突破一亿美元,连续多年荣获“天津市十佳民营出口企业”,是行业出口的龙头单位。
“科技为本,迈向未来”,科迈始终站在助剂技术发展的前沿。2011年,科迈在与天津大学合作10年的基础上,成立“天津大学-科迈化工新材料研究中心”,多项研发成果达国际领先水平。2012年,研究中心研发实验室被认定为“天津市绿色橡胶助剂企业重点实验室”,专注于绿色产品与工艺开发,建设在行业及地区有影响力的“产-学-研”平台。目前已有多项技术实现产业化。
多年来,科迈申请专利151项,授权23项;承担科技攻关项目4项,获省部级科技进步奖6项;新产品鉴定15项。高含量汽车子午线轮胎抗氧剂TMQ荣获“国家重点新产品”证书;橡胶促进剂TBBS、DCBS产业化技改项目被认定为 “国家火炬计划产业化示范项目”,产品创新,硕果累累。2013年,科迈被认定为“国家火炬计划重点高新技术企业”。
质量是企业的生命,精益求精和持续改进是科迈的质量管理目标。科迈作为国际标准化工作组专家单位、全国橡标委助剂分委会委员单位,独家起草国家标准5项,参与起草4项,成为助剂行业重要的国家标准制修订单位。科迈化学物理检测实验室获得CNAS认可,检测结果得到全球58个国家和地区的互认。科迈产品橡胶促进剂TBBS、CBS和橡胶防老剂TMQ、增塑剂A荣获中国橡胶工业协会颁发的“橡胶产品质量授信证书”,科迈品质代表着行业先进水平。
科迈化工在多年运行ISO9001质量管理体系的基础上,通过ISO/TS16949体系认证,积极推行卓越绩效管理模式,并于2014年首家荣获“滨海新区政府质量奖”。
科迈化工践行绿色制造与生态化工,运行环境管理体系和职业健康安全管理体系取得成效。2015年投资4500万元引进先进技术和设备,采用MVR新工艺解决了业内高含盐工艺废水处理难的瓶颈,水循环利用率达90%以上;采用光电催化进行废气治理;综合回收利用废渣,实现“三废”达标排放。
科迈化工坚持企业核心价值观,在与顾客、供应商及各相关方的合作中树立了良好的信用形象。2012年,科迈化工成为中国橡胶工业协会副会长单位,2013年,成为助剂专委会理事长单位,董事长王树华当选为理事长,推动行业以创新技术实现绿色制造,开创助剂美好未来。
科迈化工见证了民族橡胶助剂的发展,在经济形势瞬息万变的今天,科迈化工将以品牌为旗帜,以技术为核心,以营销为龙头,以人才为根本,建成“管理科学、技术领先、工艺环保”的全球最大的橡胶助剂研发和生产基地,成为卓越的行业领跑者!
Along with the rapid development of global automobile industry, China has become the largest tyre production and consumption country in the world. As an indispensable raw material of tyre and other rubber products, rubber ingredient improves greatly the performance of such products. With quick development from 2002 to present, Kemai Chemical has become a globally influential large-scale manufacturer of rubber ingredient. Now it has two production bases in Tianjin and Inner Mongolia, and a global marketing network. It successively won such honorary titles and awards as “Top 100 Enterprises in Rubber Industry of China”, “Innovative Development Award in Rubber Industry of China”, “Advantageous Brand in Rubber Industry of China”, “Contract Observing and Promise Keeping Organization in China”, “Top 50 Export Enterprises in Tianjin”, “Grade II Qualified Enterprise in Safety Production and Standardization”. Kemai Chemical has built long-term stable cooperation relation with 75 major tyre enterprises in the world to jointly promote the sustainable development of rubber industry, including Michelin, Goodyear, Bridgestone, Germany Continental, and so on.
Since 2008, Kemai Chemical successively built several wholly-owned subsidiaries in USA, South America to provide global customers with high-quality products and services by virtue of the international marketing network. In 2014, its export value exceeded USD 100 million. It has won the title of “Top 10 Private Export Enterprises in Tianjin” for several consecutive years, and is a leading exporter in this industry.
Being technology based, Kemai is always leading in the rubber ingredient industry.
In 2011, based on the 10-year cooperation, Kemai and Tianjin University jointly built a “Tianjin University – Kemai Chemical New Material Research Center”, which has achieved many internationally leading research and development results. In 2012, the R&D Lab of this research center was named as “Key Lab of Green Rubber Ingredient Enterprise in Tianjin”. It focuses on development of green products and processes, and aims to build an industrially and regionally influential “enterprise-university-research institute” cooperation platform. So far, several technologies have been put into industrialization.
In these years, Kemai has applied 151 patents, 23 of which have been approved; It has undertaken 4 scientific and technological projects, and won 6 provincial and ministry level scientific and technological progress awards; It has had 15 new products identified by relevant authorities. Its high-content automobile radial tyre antioxidant TMQ won the certificate of “National Key New Product”; Its rubber accelerator TBBS and DCBS industrialization project was recognized as a “Industrialization Demonstration Project of National Torch Program”; It is fruitful in product innovation. In 2013, Kemai was recognized as a “Key New High-tech Enterprise of National Torch Program”.
Quality is deemed as life of the enterprise, and continuous improvement is taken as the quality management objective of Kemai. As an expert member of the work team of International Standardization Organization and a member of Ingredient Sub-Committee of National Rubber Standardization Committee, Kemai has drafted 5 national standards alone and participated in drafting of 4 standards. It has become an important drafting and revising organization of national standards on rubber ingredient in China. Kemai’s chemical and physical testing lab has won CNAS accreditation, and its testing results are recognized by 58 countries and regions in the world. Kemai’s rubber accelerator TBBS and CBS, anti-aging agent TMQ, and plasticizer A have won the “Quality Accreditation Certificate of Rubber Products” issued by China Rubber Industry Association. Now Kemai’s quality represents the advanced level of this industry.
Based on many years of implementation of ISO9001 management system, Kemai Chemical has passed the ISO/TS16949 certification, and is actively implementing excellent performance management. In addition, it won the “Quality Award of Binhai New Area” in 2014 as the first winner of this award.
Taking the concept of green production and biological chemical engineering, Kemai Chemical has made outstanding achievements in implementation of health, safety and environment management system. In 2015, it introduced advanced technologies and equipment with a total investment of RMB 45 million, and used the innovative MVR process to solve the bottleneck of high salt content waste water treatment in this industry, leading to a water recycling rate of over 90%. It uses photo-electro-catalysis technology for waste gas treatment, and implements comprehensive recycling of solid wastes. In this way, it conforms to all the standards on emission of waste water, waste gas and solid waste.
Kemai persists in its core values, and has built a good reputation and image in customers, suppliers and other stakeholders. In 2012, Kemai Chemical became a vice chairman unit of China Rubber Industry Association; In 2013, it became a chairman unit of Ingredient Committee of the Association, and Wang Shuhua, the board chairman of Kemai, was elected as chairman of this committee. It is actively promoting the industry toward green production using innovative technologies, and helps to create a bright future of this industry.
Kemai Chemical witnessed the development of the rubber ingredient industry of China. Under the quickly changing economic situation, Kemai will take brand as the flag, take technology as the core, take marketing as the leader, and take talent as the foundation. It will build the largest rubber ingredient development and production base in the world with scientific management, leading technologies and environment-friendly processes, and became an outstanding industrial pacemaker!